Chemistry
Catalysts
Variable Effects
Catalyst Fouling
Hydrotreating
100

This reaction is a fast reaction that gives off double the heat of other reactions

What is olefin saturation

100

This catalyst shape provided a huge improvement over cylindrical catalysts

What is a quadralobe

100

This variable is the single most important variable for hydrotreating

What is hydrogen partial pressure

100

This variable is typically plotted against WABT to monitor catalyst fouling rate

What is barrels run (or millions of barrels)

100

The main purpose of hydrotreating is to remove these two contaminants from oil

What is sulfur and nitrogen

200

This reaction is most often used as the target for hydrotreating reactors

What is desulfurization

200

This is the recommended limit for catalyst attrition

What is 2%

200

In normal operation, this variable is the main adjustment to meet product specifications

What is reactor temperature

200

These are the two types of fouling that occur in catalyst systems

What is coke fouling and metals fouling

200

Hydrotreating this oil get progressively harder to remove sulfur as it approaches zero

What is diesel

300

This oil contaminant can numb the catalyst and temporarily deactivate the catalyst

What is nitrogen

300

The best catalyst is the one that gives the best combination of _______ and _______

What is price and performance

300

The "tail" of this variable has a very large impact on catalyst fouling

What is distillation

300

The change in fouling rate from cutting the reactor hydrogen partial pressure in half

What is a multiple of 8

300

These "easy" contaminants are always removed by hydrotreating catalyst

What are metals

400

This undesirable reaction is the main cause of reactor runaways

What is thermal cracking or demethylization

400

These 3 metals are used on catalyst to promote hydrogenation

What is cobalt, nickel, and molybdenum

400

These variable impacts the system pressure drop and the oil/water separation in the separator

What is viscosity

400

This process move can sometimes reverse catalyst fouling after an upset

What is a hot hydrogen strip

400

The presence of this element is used to make hydrotreating catalyst "crack"

What is silicon

500

These two reactions are reversible

What are aromatic saturation and desulfurization

500

These are the 3 catalyst characteristics that provide proper structural strength

What is crush strength, attrition, and fines

500

This kinetic parameter is the opposite of residence time

What is space velocity

500

The amount a catalyst fouls due to 1 wt% of nickel deposited on the catalyst

What is 5 degrees F

500

Lowering this type of molecule in the product will improve volume expansion in hydrotreating units

What are aromatics