The Whole Class 1
The Whole Class 2
High-Pressure Equipment
Reactors
Corrosion and Metallurgy
100

This is one "swell" way to make money with a hydroprocessing unit

What is volume swell

100

This cracking unit is superior to a FCC unit because products don't require additional treating

What is a hydrocracker

100

True/False: It is acceptable to bypass a safety system in a running hydroprocessing unit

False

100

Older mesh screen should always be replaced with this upgrade

What is v-wire screen or Johnson Screen

100

Sulfidation gets worse as temperature and this variable increases

What is H2S partial pressure

200

Door _________ and boat ________ describe the best use of this type of valve

What is door stops and boat anchors

200

This is one of the most effective actions to stop a temperature excursion

What is sagging reactor pressure by reducing makeup H2     - or -

What is quenching      - or -

What is opening the feed/effluent bypass valve

200

No flow = _____________ for a high-pressure reactor feed furnace

No firing

200

This is the most important factor in reactor internals for proper operation of a reactor

What is levelness of the liquid distribution tray

200

This is the name of salt formed from the reaction of H2S and NH3 in the reactor effluent

What is ammonium bisulfide

300

This unwanted reaction can increase when H2 partial pressure is reduced

What is coking

300

Above this temperature, thermal cracking is likely to occur in most hydroprocessing units

What is 850F

300

This type of compressor has the highest risk of causing an injury or fatality in H2 service

What is a reciprocating compressor

300

This is the maximum recommended temperature for any reactor

What is 825F

300

This metal can be damaged by high levels of chlorides in the presence of water above 150F

What is stainless steel

400

This term is used to describe the initial necessary flow rate when putting feed into a reactor

What is gusto!

400

This variable should be between 0.5 and 1.0 per foot of catalyst to promote good distribution   

What is pressure drop

400

This variable can be changed to improve oil/water separation in a cold separator

What is temperature - or -

What is residence time

400

This is the desired pressure drop for a catalyst bed

What is 0.5 to 1.0 psi/foot

400

This is the temperature that all metal must be above prior to fully pressuring up the reactor and other equipment

What is minimum pressurization temperature (MPT)

500

This reaction is likely occuring when product sulfur rises with increasing reactor temperature

What is mercaptan recombination 

500

This kinetic term explains the difference in temperature response for hydrocracking and hydrotreating

What is activation energy

500

This number is the maximum radial temperature spread considered "good" for reactors

What is 10 degrees F

500

This is the amount of tolerance required for a reactor tray levelness (+/-)

What is 1/4"

500

This is the maximum amount of chlorides allowed in water used to clean or hydrotest equipment

What is 50 ppm