Charter Casting
Technical
Dura Bar
Castings
Football
100

Which non-profit organization does Charter partner with? 

United Way

100

This item makes the outside diameter, rectangle, or perimeter shape of the bar in DuraBar.  It is pressed inside a cast iron cooling sleeve inside of a cooler manifold that run water through to cool & cast the bar.  

Graphite die (or die)

100

What grade of ductile is the most shipped in tons?

65-45-12

100

This feature on GF pattern plates acts as a reservoir of extra iron to feed the casting when it solidifies and contracts?

Riser (will also accept sleeve or feeder)

100

Which player has the most Super Bowls?

Tom Brady

200

What product is made via static cast?

Dura Bar XL

200

What are the two main ways to strengthen ductile iron?

1. Alloying

2. Heat Treating

200

What year did Dura Bar establish itself in Woodstock?

September 1973

200

This "product" is made in foundries to allow internal features and passageways to be cast in a complex casting.  They are expendable and "reused" in the casting process after the casting shakes out.

Cores

200

Who won the first ever Super Bowl? 

Green Bay Packers

300

What four finishing services can Dura Bar provide its customers? 

1. Grinding

2. Turning
3. Milling
4. Trepanning

300

Sand casting and continuous casting methods are used to make product and Shawano and Woodstock, respectively.  Name 2 additional casting methods used by other foundries to make castings.

Die casting (low or high pressure), investment casting, permanent mold casting, shell molding, lost foam, and centrifugal casting.

300

Who was Dura Bar's first distribution partner?

Peterson Steel

300

The "Oil Pan" is a casting that was a part of a customer/Aarrowcast collaboration in 2014.  It was the combination of a fabricated oil pan, brackets, and several other parts of making up the frame and bottom part of the tractor for this company?

John Deere

300

Which team is the only franchise in the NFL that does not have a logo?

Cleveland Browns

400

Who is the most tenured employee at DB?

Wayne Elam - 49 Years

400

What are the 5 key chemical elements to cast iron (besides iron)?

1. Carbon
2. Silicon
3. Manganese
4. Phosphorous
5. Sulfur

400

Who is Dura Bar's largest customer by tons shipped?

Alro Steel 

400

DuraBar 65-45-12 ductile iron can increase productivity during machining through its sand-free, "defect-free", consistent, and free-machining structure.  What is the average productivity gain (in percent) that can be achieved when substituting 65-45-12 for a low carbon steel bar?

30% (will accept 20-40%)

400

Do the Bears still suck?

Yes

500

What is the Dura Bar main phone number?

815-338-7800

500

What are the three main microstructural elements observed under the microscope of cast iron?

1. Pearlite
2. Ferrite
3. Graphite

500

Where was the first bar of Dura Bar cast in the U.S.?

Skokie, IL

500

The military vehicle, JLTV, which the subframe is cat by Charter Casting - Shawano goes to Oshkosh Defense & AM General.  What does JLTV stand for?

Joint Light Tactical Vehicle

500

Who is the greatest NFL team?

The Green Bay Packers.