General Calibrated Eye's
Photo 1 - What is the defect?
Ablebond separation per 20101911, 5(r)
Reference Q-Note 200553990-04
Note: We had 10 bonding Q-Notes in September
True or False
When installing the A4 Radiation Shields on the Full Duplex Assembly, orientation of the unit does not matter
False - Per 3GPD11067002 Note 4A & "Right Side View" Sheet 3 & 6, Zone D5
Reference MARS 629612
True or False
Hazardous Material Disposal: Glass shall be placed in the red can/bins
False - Per SOP 9757-0302, 3(c)
For calibrated tools, what must be present?
Bear current calibration identification per MAP-601012, 3.3.2.2(a)
What year did the US land on the Moon?
July 20, 1969
Photo 2 - What is the defect?
The wrong screws were used to install the CCA per Engineering
Verify ALL parts prior to use!!!
Reference Q-Note 200554191-02
General Workmanship for an A3 CCA shall comply with what specification?
MAP-431176-1000 per 20101911, 3.1.4
All ESD totes shall contain ______________
Approved ESD foam or bubble wrap, to provide impact protection for the hardware (regardless if the unit is on a handling fixture). Per SOP 9757-0302, 6 (example 7)
What document is used to find the formula for torquing with an extension?
INSTALLING AND PRETENSIONING
OF THREADED FASTENERS
MPI-601012, 8.2.2(c)
Who was the first American astronaut in space?
Alan Shepard
Photo 3 - What is the defect? What spec would be used for the callout?
Void in seal (scab) that exposes the bare wire per 20101911, 4.7. Reference Q-Note 200553753-04
What is the max temp a unit can see once the TWT has been installed?
85C
Per both Low/Med and High Power Half Duplex drawings, Note 15
At a fully certified workstation, ungrounded personnel shall not touch _____________ personnel handling ESDS hardware or come within approximately ________ of the hardware.
- Grounded
- One foot
Per MAP-441008, 3.5.3.1.1
Torque shall be applied to fasteners in a pattern with a minimum of two increments. The first incremental torque shall not be greater than ___% for the entire pattern.
75% per MAP-601012, 3.4.10.1
The Sun is primarily made out of what two elements?
Hydrogen (70%) and Helium (28%)
Photo 4 - What is the defect? What spec would be used for the callout?
Lead bent at body per MAP-431176 Table III section 6.1.1.
Reference Q-Note 200474809-02
What is the minimum internal bend radius of the High Voltage wire?
Minimum internal bend radii of the High Voltage wire is 2.5 the insulation diameter per 20101911, 4.3(c)
Where are all of the approved ESD protective materials/equipment listed?
PMP ESD Approved Materials and Equipment Database (https://mpeng.lmms.lmco.com/esd/)
Per MAP-441008, 3.4.1.1
After torquing operation/fastener installation (workmanship):
Normal wear and tear generated from contact with the torquing tool is allowed on fastener surfaces provided what three criteria are met?
Per MPI-601012, 8.4.1.4.3(b.1)
1. There are no burrs or loosely attached material.
2. Existing finish has not been removed to base material.
3. Future torquing operations are not inhibited by the deformation of material.
From a physics standpoint, what is Steven Hawking most well known for?
Photo 5 - What is the defect? What spec AND section (number or name) would be used for the callout?
Embedded FOD on duroid surface per 20101911, 3.2.1.5(d) [Composite Board]
What are the bubble criteria for the following areas per 20101911?:
- Squeeze-Out of cured bonded components
- Staking fillets
- HV Sealing (scabbing)
- Scrub-in's
Per 20101911(w)(x)(y)(z)
- Squeeze-Out: Bubbles are not larger than 0.010 inch in any direction, and affect no more than 10% of the total fillet surface area.
- Staking Fillets: Bubbles are not larger than 0.010 inch in any direction, and no more than 10% of the total fillet surface area.
- HV Sealing: Bubbles are not larger than or equal to 0.010 inch in any direction, and affect no more than 5% of the total fillet surface area.
- Scrub-In's: Bubbles less than or equal to 0.005 inch in Ablebond stenciling/scrub-in are acceptable provided they affect less than 5% of the total surface area.
If a missing tool is not found within ________, and it could potentially cause damage to a FOD Sensitive Product, a ____________________________ shall be created and submitted in accordance with Section 1.4, TR17: Documentation of FOD Findings as determined by supervision.
- 24 Hours
- Foreign Object Incident Report (FOIR)
Per SOP 9757-0302, 7(a)
Fit Check (-1XXX-X000, -2XXX-X000)
A fit check of each fastener assembly shall be performed to assure that proper fastener configuration is achieved. The fit check shall ensure what three conditions are met?
NOTE: A fastener may proceed to be installed without removal following a successful Fit Check
Per MAP-601012, 3.4.4 (See Figures 1 & 2)
a. No bottoming-out in blind holes.
b. No engagement of grip run-out threads (to avoid shanking for a thread pitch >/= 2).
c. Sufficient thread engagement or protrusion per 3.4.14 and 3.4.15.
Who was Albert Einstein's close friend that ended up helping Germany develop chemical warefare weapons (like chlorine gas) in World War I?
Fritz Harber