Acronyms
Reliability
Who's Machine Is It Anyway?
We're All In This Together
#WorkHard
100

What does the acronym BEC stand for?

Basic Equipment Care


100

Name something that you use everyday that is reliable.

Give an example,

car, plane, phone, etc.

100

Any identified issues should be reported to which two people?

Team Leader or Maintenance

100

You will be part of a team that includes...

Everyone in the Organization

100

Reliability helps our teams by improving teamwork between ____ and ______. 

operators & maintenance. 

200

The acronym TPM stands for?

Total Productive Maintenance

200

What is known as the quality of being trustworthy and performing consistently well? 

Machine Reliability

200

The machine is separated into 4 parts known as....

Quads/Quadrants

200

True or False. As part of the team, you will increase energy efficiency, product quality, and increase our bottom line. 

True

200

What is the first step you start with when initiating CLAIR? 

CLEANING

300

The acronym PM stands for?

Preventive Maintenance

300

Reliability is driven by 3 supporting maintenance systems. Name one. 

1. PM Preventive Maintenance

2. PdM Predictive Maintenance

3. TPM & BEC Total Productive Maintenance & Basic Equipment Care

300

Who supports, inspects, identifies, and initiates corrective action and continuous improvement?

The Associate

300

Double Jeopardy

Name 3 things from the L.L.F pre-shift check...
























Is my equipment operating as it normally does?

  Do the equipment controls work as they should?

 Are all equipment guards in place as normal?

  Do I hear any new or strange abnormal sounds?

  Do I smell any unusual odors?

  During equipment operation do I feel any new or greater vibration?

 Does the equipment feel like it is running hotter than normal?

  Do you notice any fluids on the floor or equipment?

  Is there any environmental changes?

  Is there any decrease in lighting in the area?


300

Machine reliability helps support continuous ______. 

Improvement

400

You can prevent slight abnormalities from becoming failures by using...

CLAIR

400

Reliability is a _________. Not a destination. 

Journey


400

What percentage of failures can be detected by a trained operator?

75%


400

What are the three TPM & BEC basic observation skills that deal with senses?

Look, Listen, & Feel

400

What two types of needs must be accounted for in the maintenance strategy because business models & business strategies evolve with time?

Both short-term and long-term.

500

What does the acronym CLAIR stand for?

CLEANING

LUBRICATING

ADJUSTING

INSPECTING

REPAIRING

500

Double Jeopardy!!!

Double Jeopardy




Give three ways reliability will help our team.















1. Improve Ergonomics & Safety

2. Improve teamwork between Operators & Maintenance

3. Avoid Breakdown Maintenance

4. Formulate a Complete Maintenance Program

5. Help reduce waste

500

In what TWO places are Visual Inspection Sheets are located?...


On the machine in the Quad to be inspected and/or in a Reference Book in the department (or at the communications board)

500

Leaks cost time and money. How much did one drop of oil per second cost in one day?

$17.10


500

Our objective is: delivering sustainable safety, _________, and consistent product quality.

Performance