Advanced Blow Molding
Food Safety 101
Safety 201
Quality 101
Kankakee Employee Info
100
List all the zones of the screw and barrel.
What is feed, transition 1 and 2, metering.
100
This is done after eating, smoking or anytime you enter the production floor.
What is washing your hands.
100
Maintaining contact with one hand and two feet or two hands and one foot when climbing a ladder.
What is three point contact technique.
100
These systems detect stove pipes, scalps and chokers automatically on the line.
What are vision systems.
100
Number of dock doors added during the 2013 building expansion.
What is 6.
200
Name the hydraulic pumps on the Liberty Blow Molders
What is System, Programmer and Extruder pumps.
200
M.A.C.L.
What is Master Approved Chemical List
200
Prevents orthostatic intolerance (keeps the blood pumping) during recovery from a fall.
What is the safety harness relief step.
200
This is used to test for adequate flame treatment on bottle surfaces.
What are dyne markers.
200
Employee who was fired from Ring multiple times and still works here.
Who is Dwayne Baldwin.
300
The process of extruding material out of the die to heat up the head and remove any contamination from heating up.
What is purging.
300
Set of required programs that provide the basic environment, operating conditions, and hygienic practices necessary for the production of safe, wholesome, and unadulterated food containers.
What are GMPs.
300
Document that outlines what to do and where to report in case of any emergency situation.
What is Plant Emergency Response Plan.
300
These are completed every four hours of run time.
What are production run quality checks.
300
Most senior Kankakee employee (continuous years of service).
Who is Alan Brandenburg.
400
These are adjusted to control parison swing
What are head bolts.
400
Program developed by NASA and Pillsbury for food safety on the first manned space mission. Used today by all food and food packaging manufacturers.
What is HACCP
400
Resin silos, regrind hoppers and palletizer pits.
What are confined spaces.
400
Documents filled out at all line start ups or after four hours of downtime.
What are pre-operational checklists.
400
Only Kankakee employee with a room dedicated in his honor.
Who is John Southe.
500
Name the part pictured here.
What is a heater band.
500
Peanuts, shelfish, soy, milk, ect...
What are allergens.
500
A mechanical device that physically prevents the intentional or accidental transmission or release of energy.
What is Energy Isolating Device (Lock out device).
500
Log containing any observed pest activity at the plant.
What is the Pest Sighting Log.
500
Employee known as "Rework King".
Who is Dwayne Porter.