From Tube to Seal
Cap It Right!
Know Your Pack
Packaging Under Pressure
100

This is the total number of layers in the packaging material.

What is 6 layers?

100

This number of consecutive packs are used for a cap leak check.

What are six packs?

100

PLH stands for this.

What is Pre-Laminated Hole?

100

This cap defect may not immediately appear missing or loose, yet its misorientation can lead to leaks

What is twisted caps?

200

This reference is used when an operator discovers an issue at sterilization, CIP, or production? 

What is QMS (Quality Monitoring Scheme)?

200

This matrix is used when an operator discovers a cap leak?

What is the Capper Decision Guide Matrix?

200

This type of packaging requires a sterile product, sterile environment, and sterile materials.

What is aseptic packaging?

200

This material doesn’t belong in the LS strip, can weaken the seal, and is notorious for hanging out on the finger roller.

What is poly build up? 

300

In TS Accurate Check, you cut about this distance from the sides of the pack.

What is 1mm?

300

This check ensures the pack is in design before production starts.

What is the Package Interface Tool check?

300

These thin strips help prevent the product from flowing into the paperboard.

What are Longitudinal Seal (LS) strips?

300

This packaging defect occurs when a seal stretches open without the packaging material breaking.

 

What is a blocked/cold seal?

400

During LS/SA Teardown Pull Check, you should pull at this angle to the side of the paper.

What is 90 degrees?

400

This is the target glue weight for cap application.

What is 0.16 grams?

400

This seal is formed in the jaw system by two jaws working in pairs.

What is the Transversal Seal (TS)?

400

When the TS is positioned under the cap, this defect is commonly observed.

What is Inverted TS/Fin Seal? 

500

LS overlap spec for Fillers 4–7 is this value (± tolerance).

What is 5.0 ± 1.0 mm?

500

This test verifies that the cutter is centered in the Tetra hole.

 What is the Internal Cap Position Verification?

500

This packaging layer provides stiffness and shape to the package.

What is the paperboard layer?

500

When a paper splice leaves no strip available and the package opens where the strip should bond, this critical defect is observed.

What is an open tube?