Welding
Machinery
Practices
Cleaning/Maintenance
Misc.
100

To remove fumes from the welding booth you must turn on the _________.

ventilation

100

Secure all loose ________ and ________ before working on heavy machinery.

jewelry/clothing

100

What is the safest way to clean a machine?

Using a brush

100

Soiled rags must be disposed in the ____________.

red/designated bins

100

The process of removing a sharp edge is called __________.

deburring

200

For safe practice, assume everything in the welding booth is ________.

hot

200

What is the fastest way to stop the manual mill?

Turn off the machine and hold the brake

200

What should you use to remove stringy metal chips from the lathe?

Pliers

200

Always check that the _________ is on and running while using the horizontal bandsaw.

coolant

200

Which manual machine does not have an emergency stop?

Drill Press

300

You must connect a _______ to the table to prevent electrical shock.

ground

300

You must lock the ________ after setting the depth for a cut on the manual mill.

spindle

300

Before starting the drill press, ensure that the _________ is removed.

key/chuck key
300

You must clean up this hardened layer of non-metallic material that forms on top of a weld after stick welding. 

Slag

300

The bigger the drill the _________ the speed.

slower

400

Name all the PPE required in the welding booth. (six iterms)

1. Safety Glasses

2. Welding Helmet

3. Welding Gloves

4. Welding Jacket

5. Apron

6. Foot spats/leg coverings

400

The handle on the left side of the horizontal bandsaw adjusts the ___________.

tension of the blade

400

On the engine lathe, ensure the spindle of the  __________ is out at least an inch to insert a drill chuck into the taper.

tailstock 

400

What is the ratio of the water/oil mixture we use to lubricate our CNC machines? Ratio or % is acceptable

about 20:1

or 5-7%

400

What type of fire extinguisher would you use to put out a fire in the welding booth? (electrical)

Class C

500

What is the process of cooling material called?

Quenching

500

List the four ways of turning off the engine lathe.

1. Red lever to middle position

2. Emergency stop

3. Foot brake

4. Lift guard above chuck

500

On the manual mill, you must properly tighten the ___________ to ensure collets and tools are secure in the machine.

drawbar

500

DAILY DOUBLE

You must properly lubricate the lathe by pumping grease into the ______________.

zerk fittings

500

WORTH 750:

What tool would you use to check the coolant levels on a CNC machine?

Refractometer