Surface Defects
Controlled documents
Roles and Responsibilities
Gates
Odds and Ends
100

A bubble on the surface of the part

What is a blister?

100

Nicolet plastics collaborates with customer to produce solutions that meet or exceed expectations

What is quality statement?

100

After startup, part approval or shift change

What is production operator?

100

What color does gate blush appear in high stress areas

What is white or chalky? 

100

Bowing or twisting of the part during cooling 

What is warping? 

200

Unfilled space inside the part

What is a bubble?

200

On time delivery and defective parts per million

What are quality objectives

200

After the job is complete/ok to ship

What is quality control?

200

Gate vestige happens after what 

What is “removing the runner”?

200

Protrusion or distortion caused by an ejector pin pushing into the part more than normal 

What is pin push or pin mark? 

300

Fracture through the part

What is cracking?

300

They are identified by title, revision level, or revision date in the footer

What are controlled documents?

300

Verifies setup checklist on the press is complete

What is the process tech?

300

A cloudy discoloration normally found at the gate locations but sometimes found around other obstructions in the flow path 

What is blush? 

300

Scorch marks on the surface of molded parts 

What are burns?

400

Fine “cracks” forming a net across the surface 

What is crazing?

400

Give an example of controlled documents

What is PCP, procedure, work instructions, customer drawings, policies, blank forms and checklist? 

400

Only starts a setup on a press if downtime code is at "Waiting changeover"

What is setup tech?

400

Swirling or wavy in appearance (snakelike), usually located at the gate

What is jetting? 

400

A part that has been smashed by the mold 

What is crushed? 

500

Cloudiness most commonly observed on a transparent part

What is haze? 

500

Controlled documents can NOT have

What is handwritten notes?

500

The next setup on the press can NOT start until work order is dispositioned

What is lead operator? 

500

A thin strand of material stemming from the gate location 

What is gate strings? 

500

Separating (peeling) of layers of plastic 

What is delamination?