Mixed Bag
Who should you call out for not having their proper PPR?
Everyone
True or false: Blue gloves can sit in the cubbies for the fifteen minute breaks.
FALSE
24
When should you report any accident or injury?
Immediately
What is the earliest time you can clock in?
5:50 AM
What are the required shoes?
non-slip steel toes
What are the three steps for cleaning off your shoes when leaving trayfill?
Hose, boot scrubber, sanitation mats
Carts issued should equal the number of carts produced in which room?
Freeze Dryers
In front of the doors
How many points do you get for a no call/no show
3
How many years has the Allentown plant been in operation?
2 years
What should you do if you find foreign objects in the food while you're working?
Let a trainer/lead/QA know and stop production
What is the daily goal for carts filled in trayfill? For double points, explain why.
120 -- so we can load all 12 freeze dryers.
Name the four PPEs required in Trayfill
Bump cap, safety glasses, ear plugs, thermal gloves
How long do you have to clock out after you are sent home early?
10 minutes
Name the four components (other than the boxes themselves) added to a finished pallet in final assembly.
Corner guards, labels, plastic wrap, and sample bag.
Who has to clear a room before we can start running in the morning?
A QA technician
What should the trayfill yield report percentage fall between?
98-102%
Name one of the two places that cart tip accidents occur the most.
Drains or scales
What was the reward for reaching 1 year without a time loss incident back in May?
A picnic
What should you do if your thermal gloves get wet or dirty?
Take them home and wash them!
How many different types of quality checklists need to be completed daily? For double points, how many of them are also signed by DBS?
5 -- 3 signed by DBS
In what month did we break the trayfill record with a whopping 151 carts?
September
What are the four categories of safety on the team improvement boards?
Safety concern, near miss, incident, no issues.
60 days