Safety
Required clearance area for an electric panel
3 ft for under 250 volts and 4 ft for over 250 volts
Name & Location, ECT or Burst, and gross weight and size limits are required for this
Box Manufacturer's Certificate A.K.A. Cert Stamp
Paper
If the 100" EVOL (3124) lost out on 2,000 kicks worth of production, how long was it down?
5 minutes
2,000/400 = 5
Because of all the new equipment installed and the fact that they are in close proximity to our plant, what company has a vested interest in WestRock Lancaster's performance?
MHI
When loading/unloading a trailer using this safety device is a requirement
Glad Lock
How many times is a New Item checked before it is entered into the production schedule?
3 times, not including the checks done while building it
Medium
This process should take the 3133 EVOL 6 minutes
Set-up
We have 2 and each one is capable of 500 Horsepower.
Boilers
Slips, trips, and falls
This customer has specific items that require a GREEN load tag
Kelloggs
What was WestRock Lancasters percentage of cost of non-quality product last fiscal year?
0.09%
If we were to only run 5 days a week the plant must produce how much per day in order to still hit the plants year end production goal
8 million MSF/Day
This department has 22 employees
Shipping
Safety Excellence is built on 4 key aspects. Performance, Prevention, and Process are 3 of the 4 P's, what is the number 1 aspect?
People
The last two major quality defects sent to P&G that required a problem solving board
Scratch on Pre-print & No Access Holes
A single shaft of these costs $2,800.00 dollars
EVOL Slotter Knives
If the Corrugator was running with a world class up-time percentage, what would be the top 2 causes of downtime?
Planned Downtime, Flute Changes
What is the plants numeric production goal for the entire year?
2 Billion MSF
What is the formula used to calculate RIR?
(# of injuries x 200,000 hours)/# of hours Worked
Good Manufacturing Practices, Pre-requisite Programs, Calibration Records, Preventative Maintenance Process, Sanitation Program, line clearance process, Quality Data, etc., etc. are all in scope and part of this
Safe Quality Foods Audit (SQF)
The number 1 cause of converting waste (22%) is what?
Jam-ups
After Stock Unavailable/No Stock, what is the 2nd leading cause of downtime on the Langston 360 3132 for the 1st quarter of this fiscal year?
Feed Section @ 42 hours and 25 minutes.
Pre-feeder will count for frequency 472 times.
In 2019, Amazon received how many trucks from WestRock Lancaster?
1,583