APS
Ergo
Visual Factory
Waste/Kaizen
100

What does APS stand for?

Appliance Production System

100

T/F
Repetitive motion is not a concern in ergonomics. 

False! Repetitive motion can lead to various musculoskeletal disorders.

100

Name 3 of the 7 types of wastes 

Transportation, Inventory, Motion, Waiting, Over Processing, Over production and Defects.

200

What is a Yamazumi?

A stack chart.

200

What is the ANDON used for?

To notify the team leader of a problem. 

200

What is the purpose of kaizen?

To reduce fluctuation, periodic work and cycle work. 

300

What are the 3 elements of Standard Work?

TAKT Time, Work Sequence and Standard WIP.

300

What is the main purpose of ergonomics?

To reduce the risk of injuries. 

300

How would you let your ABL know there is a fire over the radio?

A thermal event. 

300

What waste category would you fall in as a team leader?

Non-Value Add

400

T/F You should use your phone to get the most accurate timing when doing standardized work.

False. Always use a stop watch to avoid missing any type of observation. 

400

What are some common ergo risks?

Bent wrists, Heavy/Bulky parts, High/Low reaches, Twisting etc. 

400

What are the 5s's?

Sort, Set, Shine, Standardize and Sustain.

400

T/F
The worst type of waste to have is defects. 

False! The worst type of waste to have is Over Production. 

500

What determines our TAKT time?

The customer demand.

500

What are some examples of visual factory?

ANDONS, Bingo boards, Hr x Hr, 

500

What are 2 examples of waste of motion?

Hard work, Waiting, Walking-feet movement, Hand movement, Eye movement.