Come on Man!!!
What are the white rollers inside the winder?
magnets
What are the orange rollers in the winder?
Deviation Rollers
What are the 4 major processes in winding?
Loading slit rolls
Laser cutting tabs into foils
Winding foils into jelly rolls
Tab Flattening
How much is the winding Tension pressure?
02-0.4 kpa
What is the tab length?
4mm
How long is the cathode cut length?
(The amount of foil without tab)
410+-10 mm
What color is the pre-tab fold roller?
Blue
Blue film can only be out for ___ hours unwrapped before it is unusable.
48 Hours
What is the anode foil width?
110.5+-0.5 mm
Which MES is used to scan all the rolls into the verification screen?
MES # 2
What is the purpose of the light curtain?
To prevent or stop the machine from running while the light plane is broken.
What is the air pressure for the upper separator?
0.2-0.4mpa
What is the purpose of the air particle place card?
A secondary device used to collect particles within operations
What is the Hi-pot air pressure?
0.2-0.4 mpa
Name the 3 software's used to open the CCD cameras?
Laser system IPG, Laser, and lead vison
Where are the E-stops located that stop the machine?
HMI
Anode Side
Cathode Side
Right side of machine
Waste Collector
On the main body roller what does the middle/2nd button do?
Moves the foil and rollers forward
What is the pre-fold air pressure?
0-0.15 mps
What is the wind turrent vacuum wind speed?
15mps
Out of the 7 E-stops we have in winding how many actually stop the machine?
5
Name the 6 reasons for machine down time?
Missing Personnel
Equipment Issues
Raw Materials
Process Issues
Quality Issues
Environment Issues
When loading the blue film what are the 2 positions you need to turn the dial to?
6:00 and 10:00
What must be the temp for the production floor in assembly?
23+-5 Degrees Celsius
What is the Blue Film overlap width?
3-12mm
What do you do if the core is have bumps or punctures?
Isolate the product, debug it, and let the process/quality be confirmed