SHOP SAFETY
TOOL IDENTIFICATION
PROCESS & WORKFLOW
LAYOUT & DRAWINGS
FASTENING & ASSEMBLY
100

 This is the main reason safety glasses are required in sheet metal work.

Protection from sharp edges and flying debris

100

This tool is used to create bends at specific angles in sheet metal.

Sheet metal brake

100

This is the FIRST step when beginning a sheet metal project.

Laying out measurements

100

 On a blueprint, a dashed line usually represents this.

 A bend line

100

 Why should rivet holes be evenly spaced?

To improve strength and appearance

200

This situation is MOST unsafe in a sheet metal shop.

Reaching under a shear blade

200

This tool is BEST used to make straight cuts in sheet metal.

Foot-operated shear

200

Why is bend order important when forming a box?

Incorrect order can block later bends

200

What is the main purpose of laying out a project before cutting?

To reduce mistakes and wasted material

200

 What tool is used to mark hole locations before drilling?

Center punch

300

 Why should sheet metal always be deburred before bending?

To prevent cuts and cracking

300

 This tool permanently fastens sheet metal pieces together.

Rivet gun

300

Why is test-fitting important before final assembly?

It prevents permanent mistakes

300

 What tool is commonly used to create precise perpendicular layout lines?

Combination square

300

 What problem can occur if rivet holes are misaligned?

Crooked or loose joints

400

 Why must sheet metal be clamped before drilling holes?

To prevent the material from moving

400

 This tool adds strength without significantly increasing weight.

Bead roller

400

 Which process usually comes LAST in a sheet metal project?

Final finishing

400

Why is layout accuracy important before cutting sheet metal?

Errors cannot be fixed once material is removed

400

 Why should parts be clamped before drilling for rivets?

To keep holes aligned

500

 What can happen if rivets are installed without parts being tightly clamped?

The rivet may not set properly

500

 This tool is used to create inside curves by compressing metal.

Shrinker

500

 Why should bends be checked for squareness during assembly?

To ensure parts fit together correctly

500

 Why is it important to follow the print when forming sheet metal parts?

So all parts fit and assemble correctly

500

Why should final riveting be done only after checking fit?

Rivets cannot be removed easily