Fundamental Skills
Pokayoke & Quality
Standarized Work
Toyota Acronyms
Terms
200

This is how high you should raise the pegs on the Minnesota board?

just high enough to clear the board

200

Pokayoke devices fall under this pillar of the TPS house.

jidoka

100% quality in a process

200

Where is Standardized Work on the TPS house diagram?

the foundation

200

TMMI

Toyota Motor Manufacturing Indiana

200

Waste

Muda

400

This is the proper trigger finger when using a smaller impact tool.

middle

400

This person is responsible for the quality of your process.

YOU

400

Where is Standardized Work on the TPS house diagram?

the foundation

400

TPS

Toyota Production System

400

Continuous Improvement

Kaizen

600

This is how many nuts or bolts you pick up with one hand in tool training.

5-6


600

This is the pokayoke on an impact tool that shows that a bolt has been shot correctly.

the light turns green

600

These three components make up the Just-In-Time pillar of TPS.

The Pull System, Continuous Flow Processing and Takt Time Production

600

SCQ

Self Confirmation of Quality

600

Building 100% Quality into a Process

Jidoka

800

This is the angle you hold the impact gun when shooting a bolt.

90 degrees


800

The 3 Delta symbols are....

R - Regulatory

S - Safety

E - Environmental

800

The work we perform in our process is broken down into these two types.

Value

Non-Value

800

CSI

Certified Stand-In

800

A system designed to notify of abnormal conditions in process

andon

1000

When you install a holeplug or grommet (think about the Tool Room), what keypoint helps you do it ergonomically?

supporting the thumb

1000

This is the percentage of defects found in assembly that are mutilations

31%

1000

When all team members have parts and can start at the same time, it is called ____________

SIPS

standard in process stock

1000

JKK

Ji Koutei Kanketsu

1000

Performing a Push-Push check when connecting a wire harness is an example of a TM completing ....

SCQ

Self-Confirmation of Quality