Processes
Safety
Joints and Positions
Electrode ID
Weld Defects
100

What is SMAW?

Shielded metal arc welding 

100

What protects your eyes and face from intense light and sparks?

Welding hood 

100

The most common basic joint type, where two members are located approximately at right angles to each other, forming a "T" shape. 

T-Joint
100

Commonly used in the field for the flux-covered metal rods used in SMAW

Welding rod

100

A groove melted into the base metal beside the weld bead

Undercut 

200

What is GMAW?

Gas metal arc welding

200

This is formed when flux and impurities combine during welding and must be chipped off the cooled weld bead.

Slag

200

A temporary, small weld used to hold pieces of metal in alignment before the main weld pass. 

Tack weld

200

What does the 60 in E6010 mean? 

60,000 pounds of tensile strength 

200

When gases are trapped in the cooling weld before they escape? 

porosity 

300

What is GTAW

Gas tungsten arc welding 

300

What is the lowest recommended weld shade when welding? 

#10

300

The number designation for welding in the overhead position

4g

300

What does the third number on an electrode identify? 

The position to be welded in 

300

When slag gets trapped in the molten weld pool and can not be removed

slag inclusion 

400

What is FCAW 

Flux cored arc welding 

400

When dealing with an electric shock incident, what type of object should be used to separate the victim from the power source? 

Something that is non conductive of electricity such as wooden objects 

400

The part of the weld joint where the two pieces of beveled metal meet at the bottom or innermost point also known as the first pass of the plate

Root pass

400

What does the last number on an electrode indicate? 

Flux makeup

400

When metal does not fuse together and cases cracks  

Lack of fusion 

500

This type of welding is done with a torch at a low temp 

Brazing 

500

This safety mechanism activates when a welding machine's duty cycle limit is reached. forcing it to cool down for a percentage of a 10- min period. 

Thermal overload shutdown 

500

The preparation method, usually on thicker materials, involves cutting groove into the joint pieces before welding to ensure full penetration

Beveling the plate

500

This electrode is the most common used for root passes due to its deeper penetration 

6010-6011-6013

500

A distortion of the magnetic field surrounding an arc, when causes the arc to deflect unexpectedly, making it difficult to control the weld puddle. 

Arc Blow