Oxy-Acetylene Welding
Arc Welding
Equipment
Safety
Science of Welding
100

This is the gas contained in the red hose of the oxy-ace welding setup.

Acetylene 

100

This is the more common name for Shielded Metal Arc Welding (SMAW).

What is stick welding?

100

This piece of safety equipment automatically darkens to protect the welder’s eyes from the arc.

What is an auto-darkening welding helmet?

100

This type of clothing material should never be worn while welding, since it can catch fire easily.

What is synthetic fabric (like polyester/nylon)? 

100

Welding works by doing this to metal, allowing two pieces to fuse together.

What is melting?

200

Before lighting the torch, this valve should always be opened second.

What is oxygen?

200

In arc welding, this coating around the electrode creates shielding gas when burned.

What is flux?

200

These are worn on the hands to protect against heat, sparks, and electric shock.

What are welding gloves?

200

This piece of equipment protects the lungs from fumes when welding in a poorly ventilated area.

What is a respirator (or fume extractor)?

200

This is the small pool of molten metal that forms during welding.

What is weld puddle?

300

This type of flame is achieved when oxygen and acetylene are mixed in equal proportions and is most commonly used for welding.

What is a neutral flame?

300

This safety device is essential for protecting a welder’s eyes and face from ultraviolet radiation and sparks. 

What is welding helmet/hood?

300

This device provides the electrical energy needed to create and maintain the welding arc.

What is a welding power source (or machine)?

300

When welding, sparks can travel this many feet or more—making a clean, clutter-free area important.

What is 35 feet?

300

This process, where oxygen reacts with hot metal, creates scale and weakens a weld if not controlled.

What is oxidation?

400

The maximum safe working pressure for acetylene is this number of PSI.

What is 15 PSI?

400

This type of current, often used in arc welding, helps provide deeper penetration into the base metal.

What is direct current (DC)

400

This piece of equipment must always be clamped to the workpiece to complete the electrical circuit.

What is the ground clamp?

400

This safety hazard occurs when welding in confined spaces without proper ventilation, and can be fatal.

What is asphyxiation (or lack of oxygen)?

400

The area of the base metal that does not melt, but whose microstructure changes due to heat, is called this.

What is the heat-affected zone (HAZ)?

500

This part of the oxy-acetylene torch is designed to prevent flame from traveling back into the hoses and cylinders, preventing dangerous explosions

What is the flashback arrestor?

500

This type of current is often used in arc welding when welding magnetized metal or for cheap, general-purpose machines, since it helps prevent arc blow.

What is alternating current (AC)

500

This is used to mark the metal that you will be cutting, welding, etc.

What is soapstone?

500

This is the term for an accidental, explosive ignition inside the torch or hose of an oxy-fuel setup, which safety devices like flashback arrestors are designed to prevent.

What is a flashback?

500

In arc welding, this physical phenomenon allows an electric arc to jump through the air between the electrode and the workpiece.

What is ionization (or plasma formation)?