Standard Work
Takt Time
8 Wastes/CI
Miscellaneous
Final Jeopardy
100
Which Lean tool definition means "Mistake Free"?
Poke-Yoke, Error Proofing
100
The definition of cycle time
The actual time it takes the team member or machine to perform one cycle of work
100
What kind of diagram is drawn during the initial observation?
Spaghetti Diagram
100
What are the 3 methods used to achieve standardized work?
200
What are the 5 steps of 5S?
Sort, Straighten, Shine, Standardize, Sustain
200
The difference between cycle time and takt time
200
What waste is considered the worst waste as it propagates many other issues?
Overproduction
This leads to additional need for space, machines, hides defects, requires additional personnel and paperwork, creates inventory and thus higher costs and potential for injury
200
What does PDCA stand for?
Plan
Do
Check
Act
300
Besides documenting the process, name 2 benefits of Standard Work?
300
Name three causes of variation
Lack of material
Quality problems
Operator has to get their own material
No standard work
Unorganized work station
300
How often should coaching cycles be conducted?
Daily
300
What are the 4 fundamentals for OpEx
400
What are the three elements that make up standardized work?
400
Determine the lowest repeatable time
400
Name the 8 wastes
400
Explain the layered audit concept
500
Name 2 standard templates that should be used to document, standardize and sustain improvements?
500
Takt time calculation:
Length of shift: 8 hours
2 breaks, each is 10 minutes
5S activity: 5 minutes
2 shifts
customer daily demand: 500 pcs
500
Explain the graphic:
500
Name at least 6 of the 9 role modeling behaviors
500
Sustaining improvement is like maintaining this
Sustaining improvement is like maintaining a sandcastle
