Photo's
Process
Criteria
ESD
For Fun
100

Photo 1 - What is the defect?

Stained Housing

Workmanship - Do NOT place an item in an oven with the ESD bubble wrap!

100

How long can the freezer stay open for before the temperature will begin to drop?

One Minute

Posted on freezer door

100

For Heat Sensitive components, solder coating shall cover the portion of the lead to be soldered and shall be a minimum of _______ from the component body.

0.030 inch (30mils)

Per MAP-431176, 3.4.5.1(j)

100

True or False

If a cord has been removed or damaged on the ESD Wrist Strap monitor, do the workstations (both All Purpose & Mobile) need to be recertified? 

False

Per the ESD SME

100

What does NGI stand for?

Next Generation Interceptor

200

Photo 2 - What is the Defect?

Component leads bent at body

Per MAP-431176 Table III, 6.1.1

200

When hardware is on a handling fixture, what shall we be ensuring before attempting to move the hardware?

Ensure the hardware is properly secured to the handling fixture!  

200

For visible residues, surfaces cleaned shall be inspected between ___ to ___

4x to 10x

Per J-STD-001_S, 8.5

200

ESD Garments; It is the responsibility of the wearer to verify ___________ of the garment and that there is no visible _________. 

Cleanliness & Damage

Per MAP-441008, 3.4.7.10(b)

200

What was the first ever satellite in space?

Sputnik 1

300

Photo 3 - What is the defect? What is the requirement?

Standoff Height

Shall be between 0.010 - 0.080 inches (10-80mils)

Per MAP-431176, 3.4.7.4(b)

300

If you believe your work instructions are incorrect, what are we supposed to do? 

Submit a MARS request to the ME

300

Solder coating shall be performed after _________ and _________ on SMT components

Forming and Trimming

Per MAP-431176, 3.4.5.1(a)

300

What happens if Relative Humidity falls below 20%?

Processing shall be halted

Per MAP-441008, 3.4.6.1(a.2)

300

SBIRS GEO-1 was successfully launched in May of what year? 

2012

400

Photo 4 - What is the defect? What spec would be used for the callout?

Silver Epoxy Bridging Leads

Per 2280898, 4.8(c)

400

How many total crimped samples are needed for tensile testing (destruct testing)?

 Minimum of 6 samples 

(3 Pre-Flight samples & 3 Post-Flight samples)

per MAP-401021, 4.3.3

400

For the HV duroid substrate, how far away from traces/pads do small indentations or minor damage (i.e. tool marks, scuff marks or light scratches) need to be to be considered reprocessable? 

>40mils

Per 20101911, 3.2.1.5

400

For Mobile Work Stations, the resistance readings shall be recorded in a logbook or equivalent electronic database. The resistance readings shall be retained until the next certification activity or ___ rolling years, whichever is shorter.

1.5 rolling years

Per MAP-441008, 3.4.5.2.5

400

In 1977,  Lockheed Martin Space Systems was selected to build what famous astronomical spacecraft? 

The Hubble Space Telescope

500

Photo 5 - What is the defect? What spec would be used for the callout? 

Insufficient Heel Fillet

Poor tinning can also be noted here and can lead to this condition

Per J-STD-001_S, 7.5.7 & Table 7-7

500

How long do you have before you must entered the tools or equipment used into ZMTE? 

Within 3 working days 

Per SPD00275, 2.4

500

Spiral and/or longitudinal cracks, of any length, that propagate from the diode _________ in the direction of the die cavity shall be cause for rejection.

Surface defects less than _____ in length in other areas of the glass bodied diode shall not be cause for rejection.

Meniscus

0.003 inch (3mils)

Per MAP-431176, 3.5.1(a.3 & a.4)

500

Antistatic materials resist tribocharging. Antistatic materials shall generate less than ____V on a 5 picofarad plate capacitor when measured using the PMP Engineering approved test procedure.

1500V

Per MAP-441008, 3.4.1.3

500

How far away is the Sun from Earth in miles? 

93 million miles

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